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Reclamation of coal fly ash, a legacy waste material, provides an alternative pathway for the recovery of rare earth elements (REEs) while reducing the environmental stresses that stem from traditional mining. The reactive transport processes underlying the recovery of REEs from ash wastes, however, are yet to be fully elucidated owing to the physicochemical complexity of the micro/nanoscale fly ash particles, including the crystallinity of the particulate matrix. In this work, we use transmission electron microscopy to characterize the material properties of ash particles and reveal the impact of crystallinity on the reactive transport processes governing access to and recovery of the encapsulated REEs. Our results show, for the first time, two distinct crystalline structures of REE-bearing aluminosilicate particles: dense amorphous matrices that facilitate the exchange of chemical species through their lattice interstices and porous polycrystalline matrices characterized by connected intraparticle pores and chemical inertness to leaching solutions. Notably, the presence of matrix crystallinity, or the lack thereof, governs the extent of reagents consumed parasitically by secondary reactions with the aluminosilicate matrix. Our work reveals how the variability of crystalline structures of the ash matrices hosting REEs defines the pathways for the recovery of REEs, providing key insights required for the development of targeted recovery processes. 

Bimetallic nanoparticles often show properties superior to their single-component counterparts. However, the large parameter space, including size, structure, composition, and spatial arrangement, impedes the discovery of the best nanoparticles for a given application. High-throughput methods that can control the composition and spatial arrangement of the nanoparticles are desirable for accelerated materials discovery. Herein, we report a methodology for synthesizing bimetallic alloy nanoparticle arrays with precise control over their composition and spatial arrangement. A dual-channel nanopipet is used, and nanofluidic control in the nanopipet further enables precise tuning of the electrodeposition rate of each element, which determines the final composition of the nanoparticle. The composition control is validated by finite element simulation as well as electrochemical and elemental analyses. The scope of the particles demonstrated includes Cu–Ag, Cu–Pt, Au–Pt, Cu–Pb, and Co–Ni. We further demonstrate surface patterning using Cu–Ag alloys with precise control of the location and composition of each pixel. Additionally, combining the nanoparticle alloy synthesis method with scanning electrochemical cell microscopy (SECCM) allows for fast screening of electrocatalysts. The method is generally applicable for synthesizing metal nanoparticles that can be electrodeposited, which is important toward developing automated synthesis and screening systems for accelerated material discovery in electrocatalysis. 

Monolayer materials can be vertically stacked into artificial solids, known as the van der Waals heterostructures (vd-WHs) [1], to realize a new class of ultrathin optoelectronic, electronic, and quantum devices, which have significant potential to revolutionize the field of nanoelectronics and impact a wide range of application areas including transparent displays, sensor arrays, and logic and memory circuits. However, today’s assembly of vdWH devices is still primarily through manual manipulation, which lacks the precision and repeatability needed for the scalable manufacturing of wafer-scale vdWH device arrays outside a research setting. Aiming to enable the automated, scalable, and repeatable manufacturing of vdWH device arrays, this paper presents the design, prototyping, and preliminary tests of a novel semi-automated soft-robotic stamp transfer system for thin-film materials. The system uses a dry elastomer stamp with its adhesion controlled by temperature and peeling speed for material transfer. A combination of electromagnetic and pneumatic actuation is used for the soft-robotic stamp to realize a gentle and uniform pressing of the stamp over the material. An optical microscope, force sensors, and temperature sensors are integrated to enable instrumentation of the transfer process. Preliminary experiments were conducted using our system to conduct for exfoliated graphite transfer. Test results demonstrate the reliable and repeatable transfer of 2D crystal flakes, which show promise to enable the deterministic and scalable assembly of vdWH-based device arrays at wafer scale. 

Abstract Single-photon emitters are crucial building blocks for optical quantum technologies. Hexagonal boron nitride (hBN) is a promising two-dimensional material that hosts bright, room-temperature single-photon emitters. However, photo instability is a persistent challenge preventing practical applications of these properties. Here, we reveal the ubiquitous photobleaching of hBN vacancy emitters. Independent of the source or the number of hBN layers, we find that the photobleaching of a common emission at 1.98 ± 0.05 eV can be described by two consistent time constants, namely a first bleaching lifetime of 5 to 10 s, and a second bleaching lifetime in the range of 150 to 220 s. Only the former is environmentally sensitive and can be significantly mitigated by shielding O₂, whereas the latter could be the result of carbon-assisted defect migration. Annular dark-field scanning transmission electron microscopy of photobleached hBN allows for visualizing vacancy defects and carbon substitution at single atom resolution, supporting the migration mechanism along with X-ray photoelectron spectroscopy. Thermal annealing at 850 °C of liquid exfoliated hBN eliminates both bleaching processes, leading to persistent photostability. These results represent a significant advance to potentially engineer hBN vacancy emitters with the photostability requisite for quantum applications.